Suzuki g16a cracked block

How to replace suzuki g16b head on g16a block fixya. Do you have any idea as of why the block would crack. I have just purchased a 1988 sisekick hardtop with a 1. Some engines will run fine with a crack in the block so you cant always go by that. Suzuki import engines gearboxes diffs import suzuki. It has been a great car since i bought it new from the dealer. Every engine is reverse engineered, allowing atk to find and remove any factory original defect. Although your vehicles warranty period has expired, suzuki is providing an extended warranty period for your vehicles engine cylinder block to 20 years with unlimited mileage from the inservice date of the vehicle. The suzuki g16b engine features an aluminum cylinder block with wet liners and aluminum cylinder head with single overhead camshafts sohc and four valves per cylinder 16 in total.

Contact a local shop for availability and pricing of these services. Is anything discolored, are your tires pudgy or getting cracked or have low tread. The mechanic told him he couldnt fix it, and he needed to buy a new motor. Using 19 mm wrench, turn crankshaft pulley clockwise until timing mark o position of cylinder block and index of crankshaft pulley are aligned. My bad, its a suzuki and that may be a lot more problematic.

A close look at the block under where the heads meet for water seeping. I checked below the engine and found the green liquid dripping down the middle of the engine. Clicking this will make more experts see the question and we. Suzuki vitara se416 g16b engine bay intake pipe to guard. Your head gasket serves as a seal between your engine block and cylinder head. The suzuki g engine is a series of three and fourcylinder internal combustion engines manufactured by suzuki motor corporation for various automobiles, primarily based on the gm m platform, as well as many small trucks such as the suzuki samurai and suzuki vitara and their derivatives. Suzuki vitara g16a engine timing marks g16a engine.

Ok so i just went to pick up my new g16b for my jimny with 160,000 on the clock bom bow crack in the block, under the inlet manifold, huge build up of coolant on the block. The first step in figuring out how to fix a cracked engine block is identifying where the craci is. The g16b engine was manufactured by suzuki motor corporation. In december 20, suzuki issued technical service bulletin ts 35 12103 for suzuki grand vitara vehicles that had 2. I dont think that some sort of glue would have been able to permanently seal a crack between two cylinders in the block. My parents truck blew a head gasket, and the mechanic said that there was groove in the very front of the block where the head bolts down to. Reconditioned engines engine reconditioned when most people go to buy a car, they will often choose the one they want based on how it looks in the showroom. I installed my rebuilt crank in my new naked block with new bearings. I have a g16a bottom end with great compression,and a g16b head thats been over hauled, was wondering do they match up. Molnar technologies connecting rods with arp2000 rod bolts for 1. Add the kit to the cart and use the get a quote feature on the cart page.

Just as i parked the car and stepped out of it, i noticed it smelled like anti freeze. Low range off road is your source for all g16b suzuki sidekick, vitara, x90 and geo tracker engine parts. Pick up from melton vic postage available australia wide. Oil is drawn up through oil pump strainer and passed through pump to oil filter. Just about to start a g16a vitara engine rebuildreplacement. My suzuki sidekick engine is an ice berg or is like a block of ice. Or have a pressure test done on itthat is the most effective way to find a crack. I never heart about this problem in germany or europe. Repairing your cracked engine block bluedevil products. Bulletin suzuki grand vitara cracking issues southside. Ive hunted high and low for a replacement but have not been successful.

Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. This attention to detail and quality will save you time and money by keeping your suzuki out of the shop and on the road. Are there any options for repairing a crack like this without having to pull it apart. Repair for suzuki cooling leak cracked block seal fits. You will add longevity to your crank shaft and mains and protect yourself from block cracking or catastrophic failure under heavy performance loads. The crack allows coolant into the top of the cylinder head and mixes with the engine oil, it will look like a caramel milkshake. Will also fit g16a models for upgrading to g16b or custom airbox. From what i hear and seen the g16a and some early g16b crack where the starter. Split engine block on 2008 grand vitara suzuki forums.

Learn how to identify and repair your cracked engine block quickly and permanently. After getting it running i discovered about a 3 inch horizontal crack in the block right behind the radiator hoseheater hose manifold on the right side of the engine. Low mpg warns of problems with the engine, or very poor fuel economy. Suzuki g16b head on a g16a block 4x4 community forum. Zyglo uses a spray on fluorescent mixture along with a black light to reveal the cracks. I was driving down in mexico for a vacation on my 2009 grand vitara suv on the freeway with no indication of any malfunction whatsoever. Never pull the head until the water pump is off, this fully drains the block, thus keeping. In these vehicles, a crack may occur between the cylinder head bolts and casting plugs. I have, however managed to find a g16a block and i was wondering if the g16b head i have would fit it. As far as my knowledge is concern g15 block is not efi it has electronic carb setup,generating 89hp well most of the head swap was done on g16 block the g16a is good rather than g16b coz g16b is a torque engine and g16a have a good upper end, so i advice you to go for g16a block generating 97hp. Low range off road is your source for all g16a suzuki sidekick, vitara, and geo tracker engine parts. Whatever machining work you did was a total wast of time, you can not accurately machine a cracked block.

Final inspection reveals disappointing crack in block. Allows a second battery to fit in for g16a carburettor engines. If you need it but cant see it, please give us a call or send us an email at sales. According to southside cylinder heads, the crack occurs from one of the three casting bungs that screw into the top of. The crack is across the the kick starter idle gear shaft and goes on to the breather hose fitti. A telltale sign will be if the engine oil is overfull and the radiator is down on water, most likely that water has made its way into the sump. There is g16a block available for me to use but it will require a rebuild obviously more time and money too. Im about to remove the old engine, is it possible to lift fairly straight up block and tackle and roll the car away from under it, or do i need a hoistcrane to drag the engine out and up. Ce complete engine short block as above assembled with complete cylinder head, all timing components and oil pump. There is going to be coolant under that area so it is going to be critical that the new gasket seal perfectly on both cylinder sleeves. If you found where the gasket was leaking, it is probably safe to assume that crack had been there a while and wasnt causing a problem. We have available full engine rebuild kits to individual piston and ring sets, water pumps, main and rod bearings, gasket sets right down to pulleys and bolts. If you have an internal crack, youll likely have symptoms similar to a blown head gasket. As far as gb head is concern you have to buy the whole.

It is strongly recommended to have your engine block checked professionally for cracks, especially if the engine was known to have overheated andor leaked or consumed coolant. My water leak into the oil has actually, to my great surprise, stopped 2 days after putting some miracle block sealer into the water. It would be easier to replace the block than it would be to repair it. Just about to start a g16a vitara engine rebuildreplacement welcome, guest. Engine mechanical gb, 1cam 16valves engine 6a engine lubrication the oil pump is of a trochoid type, and mounted on crankshaft at crankshaft pulley side.

Engines are factory checked after assembly to ensure proper operation. Crack in engine block kizashi club suzuki kizashi forum. Hi all suzuki fans im hoping one of you can help me. Hallo, do you ever seen a crack in the engine block of the 2,4 liter motor it is not the engine of my car, i ask in name of a friend, who has the same engine in his new grand vitara. Luckily i have one spare block that i think i can use to rebuild the engine. The filtered oil flows into two paths in cylinder block. Hey, i recently bought 20 rmz250 with 95 hours on it. 8v are easy to find, but 16v not so, suzuki does sell them all and are different for different years on g16. Because the structure of the block has been compromised you can not use it without having major problems.